We were very excited to receive the deposit for our first commission of 2017 only 9 days into the new year and we’re jazzed about sharing philosophical musings regarding our maker journey as we build the piece. This commission is for another black walnut gun cabinet which we’ve made before (see picture), but we’ll be making subtle design changes in this version. Also, the last one took approximately 100 hours to make, so we’ll be very interested to see how far up the learning curve we’ve gone. For example, we’ll be putting that fairing stick to work that we wrote about in September to streamline making the curve at the top of the door. Several additional techniques we’ve learned since then should speed up the work. Then again, the design changes will add some time to the project so it may be a wash to the overall hours count. As we mentioned in our post on moving the shop, we’re a bit under the gun since we’d like to complete this piece before the wood shop move this summer. A little pressure is good : )
We picked up the raw lumber from Dunlap Woodcrafts yesterday (for tips on buying lumber, read our post here). One of the most fun parts of the process was chatting with some of the other woodworkers and the owner. There was a young guy there looking at a board and I asked him what he was making. He was making a coffee table for his wife. Another guy walked in and said I should buy all the boards I was gazing at (which I did) and said he was making a guitar for his son. We just have a great woodworking community here in Northern VA.
The walnut we purchased is S2S cut and we’ll square it up in the shop with the planer, tracksaw, and mitre saw. Carefully cutting all the pieces with precision will take a long time. We tracked all of our hours on the last cabinet and have a pretty good feel for how long each operation will take. That’s why it’s so important to always document your hours. Then you can more actually predict how long future projects will take.
Let’s not get ahead of ourselves, though. The first step is to to stand the wood up, take a look at it for awhile, and listen to what the wood tells us it wants to be. For example, we need to think about what the most visible parts of this piece are and where it is going to sit in the client’s house. In this case, I’ve talked with the client and have a good idea where it is going to be and how people are going to see it. In this case, the door, face frame, and crown moulding at the top will be the most visible parts so I’ll look at the raw wood to see which boards are knot free, have matching color, and pleasing wood grain. I need to ensure the opposing sides of the glass door and opposing sides of the face frame have not only matching color, but matching grain. That means I’ll cut those pieces immediately next to each other from the same board. Likewise, I need a long enough board that will allow the entire crown moulding pieces to be cut from it, so the grain flows all the way from the top left to the front to the top right of the piece in one seamless flow.
We’ll keep you updated how it goes. As I stand in the shop looking at the boards, I’m thinking I have 100 hours of joyful creating in front of me. As I wrote about in blog post #1, this is a part-time business for now so I’ll continue to follow the time management framework I laid out in the post on making versus managing. Working 6 days per week with Sundays off, we’ll make good progress. As I mentioned in the last post, we’re also getting ready to move: talk about a self-inflicted time management challenge! Ay caramba!
Stay tuned. We have several more interviews with entrepreneurs queued up, some random thought pieces, and a couple other potential commissions we may be writing about soon!